Hypercraft Thermal Box with Thermal Control Unit

stealthev — Wed, 27 Nov 2024 22:38:11 +0000

Made to order. 8 week lead time.

MULTIPLE SOLUTIONS. ONE BOX

Most thermal management systems today require multiple parts, tedious plumbing and wiring, and usually require two different systems for battery and in-cabin thermal management. Hypercraft’s ThermalBox solves these problems by providing an all-in-one, easy to integrate heating and cooling solution for both the vehicle’s cabin and energy storage system (ESS), ensuring that you and your EV operate comfortably and at peak performance in all conditions.

THERMALBOX PROVIDES SIMPLICITY

The ThermalBox simplifies a complex but vital system by offering a compact, plug-and-play package that minimizes thermal routing. Designed with pre-configured wiring and industry-standard connectors, it makes installation quick and hassle-free. Housing two independent thermal loops for ESS and cabin temperature control, monitoring and automatically adjusting battery temperatures in real-time.

Plug-and-Play: Thermal Box is designed for easy installation. Built with Amphenol and TE electrical connectors, pre-configured wiring, and o-ring refrigerant fittings in industry standard sizes, for ease of integration into your EV build.

Robustly built with solid mounting points, Thermal BoxTM is designed to mount in multiple orientations, in order to fit many different applications.

Constructed of aluminum for lightweight packaging and efficient heat dissipation.

Featuring Positive Temperature Coefficient (PTC) self-regulating, High Voltage electric heaters for safe and efficient ESS heating and provides instant / on demand cabin heating.

Built-in safety features including:

Automatic system shutdown in the event of overheating.
Leak Detection: System can self detect coolant leaks and alert the user.
Failsafe Modes: Predefined modes to ensure the EV remains operational in the event of a non critical component fault or failure.

Thermal Box includes temperature and pressure sensors for the real-time monitoring of both the ESS thermal system and cabin heating loop.

Electronic Control Unit (ECU): Centralized control automatically switches between heating and cooling modes based on real-time data inputs, including cell temperature, ambient temperature and WEG loop temperatures ensuring optimal performance without user intervention.

Thermal BoxTM ensures that the EV operates within the system’s optimal temperature ranges, enhancing performance, safety, and battery life while providing a user-friendly and efficient solution for temperature management.

All these capabilities have been brought together in one small device, Hypercraft’s Thermal Box, the perfect solution to simplify and tidy-up much of the plumbing in your EV build into one compact, elegant and stylish package.

The Thermal Box includes:

Thermal Control Unit
1x PTC ESS (Battery) Heater
1x ESS heating and coolant WEG pump
1x PTC Cabin Heater
1x Cabin heater WEG loop pump
1x Chiller Unit (Heat Exchanger, Refrigerant to Coolant)
2x Fluid Temperature Sensors
1x TXV Expansion Valve
1x Cabin Loop Refrigerant Solenoid Valve
1x Battery Loop Refrigerant Solenoid Valve
2x Refrigerant Pressure Sensors
1x Auxiliary 12VDC Power Connector for up to Two Additional Coolant Pumps
Low Voltage Internal sub harness
HV voltage sub harnesses

This system can be CAN controlled or signal controlled.

The post Hypercraft Thermal Box with Thermal Control Unit appeared first on Stealth EV.

Hypercraft High Voltage Junction Box (HVJB)

Derek — Tue, 26 Nov 2024 18:11:13 +0000

Made to order – 8 week lead time.

The High Voltage Junction Box (HVJB), designed for Hypercraft’s powertrain systems, consolidates Power Distribution, HV Isolation Monitoring, and IVT-Sensing into one compact solution. As the central hub for high voltage circuitry, it efficiently manages the flow of hundreds of amps across EV systems.

Robust & Refined: Engineered for off-road durability, HVJB features solid mounts, an IP67 rating, and Type II anodizing, ensuring it withstands harsh environments. Despite its rugged build, the sleek design suits everything from restomods to rock crawlers.

Compact & Lightweight: Weighing under 8 kg and made of aluminum for efficient heat dissipation, HVJB minimizes space requirements by integrating multiple features into a small form factor.

Safety First: Equipped with redundant measures like HVIL, FR-4 insulation, and overcurrent/voltage/temperature protections, it ensures safe operation. CAN2.0B communication supports seamless integration with standard automotive protocols.

Feature-Packed: Includes pre-charge resistors and dedicated contactors for inverters and A/C compressors, ensuring layered protection for EV components. Compatible with HyperLynk for effortless integration across diverse protocols and frequencies.

Reliability: Tested under extreme conditions, HVJB combines industry-standard components from TE, Molex, Amphenol, and Sensata for maximum durability. Built-in economized contactors enhance compactness and efficiency, making it a vital component for reliable EV power distribution.

Hypercraft’s HVJB simplifies integration while delivering durability, safety, and versatility in a single, stylish package.

What’s in the Box?

High Voltage Junction Box (HVJB) includes:

● Charger/DC Converter Circuit
● HVDC Battery Circuit
● PowerBladeTM Adapter Circuit
● Isolation Monitoring Device (IMD)
● Current/Voltage/Temperature Sensing (IVT-S)
● HV Heater Circuit
● HV Accessory Circuit
● A/C Compressor Pre-Charge Circuit w/Contactor
● A/C Compressor Power Circuit w/Contactor
● Inverter Pre-Charge Circuit w/Contactor
● Main Power Circuit w/DC+ Contactor Optional

The post Hypercraft High Voltage Junction Box (HVJB) appeared first on Stealth EV.

Hypercraft Archives | Stealth EV

Hypercraft Thermal Box with Thermal Control Unit

MULTIPLE SOLUTIONS. ONE BOX

THERMALBOX PROVIDES SIMPLICITY

Hypercraft High Voltage Junction Box (HVJB)