Thermal Archives | Stealth EV https://stealthev.com/product-category/thermal/ Stealth EV has been the go-to source of premium EV parts and experienced support since 2014 Fri, 24 Jan 2025 22:20:46 +0000 en-US hourly 1 https://stealthev.com/wp-content/uploads/2023/11/cropped-StealthEV_ICON_BLK_FAVICON-1-32x32.png Thermal Archives | Stealth EV https://stealthev.com/product-category/thermal/ 32 32 Hypercraft Thermal Box with Thermal Control Unit https://stealthev.com/product/hypercraft-thermal-box/ Wed, 27 Nov 2024 22:38:11 +0000 https://stealthev.com/?post_type=product&p=6146 THERMAL BOX DIMENSIONS

USER MANUAL

 

 

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Made to order. 8 week lead time.

MULTIPLE SOLUTIONS. ONE BOX

Most thermal management systems today require multiple parts, tedious plumbing and wiring, and usually require two different systems for battery and in-cabin thermal management. Hypercraft’s ThermalBox™ solves these problems by providing an all-in-one, easy to integrate heating and cooling solution for both the vehicle’s cabin and energy storage system (ESS), ensuring that you and your EV operate comfortably and at peak performance in all conditions.

 

THERMALBOX PROVIDES SIMPLICITY

The ThermalBox simplifies a complex but vital system by offering a compact, plug-and-play package that minimizes thermal routing. Designed with pre-configured wiring and industry-standard connectors, it makes installation quick and hassle-free. Housing two independent thermal loops for ESS and cabin temperature control, monitoring and automatically adjusting battery temperatures in real-time.

 

Plug-and-Play: Thermal Box is designed for easy installation. Built with Amphenol and TE electrical connectors, pre-configured wiring, and o-ring refrigerant fittings in industry standard sizes, for ease of integration into your EV build.

Robustly built with solid mounting points, Thermal BoxTM is designed to mount in multiple orientations, in order to fit many different applications.

Constructed of aluminum for lightweight packaging and efficient heat dissipation.

Featuring Positive Temperature Coefficient (PTC) self-regulating, High Voltage electric heaters for safe and efficient ESS heating and provides instant / on demand cabin heating.

Built-in safety features including:

  • Automatic system shutdown in the event of overheating.
  • Leak Detection: System can self detect coolant leaks and alert the user.
  • Failsafe Modes: Predefined modes to ensure the EV remains operational in the event of a non critical component fault or failure.

Thermal Box includes temperature and pressure sensors for the real-time monitoring of both the ESS thermal system and cabin heating loop.

Electronic Control Unit (ECU): Centralized control automatically switches between heating and cooling modes based on real-time data inputs, including cell temperature, ambient temperature and WEG loop temperatures ensuring optimal performance without user intervention.

Thermal BoxTM ensures that the EV operates within the system’s optimal temperature ranges, enhancing performance, safety, and battery life while providing a user-friendly and efficient solution for temperature management.

All these capabilities have been brought together in one small device, Hypercraft’s Thermal Box, the perfect solution to simplify and tidy-up much of the plumbing in your EV build into one compact, elegant and stylish package.

 

The Thermal Box includes:

  • Thermal Control Unit
  • 1x PTC ESS (Battery) Heater
  • 1x ESS heating and coolant WEG pump
  • 1x PTC Cabin Heater
  • 1x Cabin heater WEG loop pump
  • 1x Chiller Unit (Heat Exchanger, Refrigerant to Coolant)
  • 2x Fluid Temperature Sensors
  • 1x TXV Expansion Valve
  • 1x Cabin Loop Refrigerant Solenoid Valve
  • 1x Battery Loop Refrigerant Solenoid Valve
  • 2x Refrigerant Pressure Sensors
  • 1x Auxiliary 12VDC Power Connector for up to Two Additional Coolant Pumps
  •  Low Voltage Internal sub harness
  •  HV voltage sub harnesses

This system can be CAN controlled or signal controlled.

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